Slab Thickness by Use Case
| Application | Min Thickness | Recommended | Reinforcement |
|---|---|---|---|
| Sidewalk / Walkway | 3.5" | 4" | Optional fiber |
| Patio | 4" | 4" | Mesh recommended |
| Residential Driveway | 4" | 5" | Mesh or rebar grid |
| Garage Floor | 4" | 5–6" | Rebar grid required |
| RV/Truck Pad | 6" | 6–8" | Heavy rebar grid |
| Shed Foundation (small) | 4" | 4" | Mesh |
| Pool Deck | 4" | 4–5" | Mesh + control joints |
| Hot Tub Pad | 4" | 6" | Rebar grid |
For freeze-thaw climates (Northeast, Midwest, Mountain West), add 1 inch to the recommended thickness. Always check your local building code — some jurisdictions require 6" minimum for driveways regardless of use.
Slab Pour Checklist
- Excavate to depth. Slab thickness + base depth + 2" for forms = total dig depth. For a 4" slab on 4" base, dig 10" below final grade.
- Compact subgrade. Native soil should be compacted to 95% before adding base. Don't skip this on clay or recently disturbed soil.
- Lay 4" of crushed stone or roadbase. Compact in 2" lifts. 95% compaction is the target.
- Set forms. 2x4 lumber for 3.5" slabs, 2x6 for 5" slabs. Stake every 4 feet. Check for level and proper slope (¼" per foot away from buildings).
- Place vapor barrier and reinforcement. 6 mil poly under interior slabs. Wire mesh or rebar grid raised 1.5–2" off the base on chairs.
- Pour and screed. Pour from far end working back. Screed level with the forms using a 2x4. Don't over-work the surface.
- Float, edge, and joint. Bull float once water sheen disappears. Edge the perimeter with an edging tool. Cut control joints every 8–10 feet.
- Final finish and cure. Broom finish for traction or trowel for smooth. Cover with plastic for 7 days minimum, lightly mist daily.
- Wait before loading. Foot traffic 24–48 hours. Vehicles 7 days. Heavy equipment 28 days.
Concrete Block Types and Coverage
| Block Type | Nominal Size | Face Area | Blocks per Sq Ft | Common Use | Est. Price Each |
|---|---|---|---|---|---|
| Standard CMU (8×8×16) | 8" × 8" × 16" | 0.89 sq ft | 1.13 | Walls, foundations, retaining | $2.50–$4.00 |
| Half Block (8×8×8) | 8" × 8" × 8" | 0.44 sq ft | 2.25 | Corners, ends, openings | $2.00–$3.00 |
| Jumbo (12×8×16) | 12" × 8" × 16" | 0.89 sq ft | 1.13 | Load-bearing walls, thicker walls | $4.00–$6.50 |
| Partition (4×8×16) | 4" × 8" × 16" | 0.89 sq ft | 1.13 | Interior non-load-bearing | $1.50–$2.50 |
| Split Face (8×8×16) | 8" × 8" × 16" | 0.89 sq ft | 1.13 | Decorative retaining walls, landscape | $5.00–$8.00 |
| Retaining Wall Block | 6"–8" × varies | varies | ~1.0 | Landscape retaining walls, edging | $3.00–$7.00 |
Mortar Requirements for Concrete Block
One 70-pound bag of mortar mix covers approximately 40-50 standard 8×8×16 blocks. Standard joint thickness is ⅜ inch. Thicker joints (½ inch) use more mortar and are common for rough or irregular block work. Always estimate 10-15% extra for dropped mortar and waste.
Retaining Wall Design Rules
For every 1 foot of wall height, the base width should be at least 1/8 of the height. A 4-foot wall needs a base at least 6 inches wide. Taller walls need proportionally wider bases to resist soil pressure.
Most segmental retaining walls should lean back into the slope at 1 inch per foot of height. A 3-foot wall leans back 3 inches. This "batter" counteracts the soil pressure pushing against the wall face.
Most retaining wall failures are caused by water pressure, not soil pressure. Install a 6-inch layer of clean gravel behind the wall and use perforated pipe at the base to drain water away. Without drainage, hydrostatic pressure will push the wall over.
Most municipalities require a permit for retaining walls over 3 or 4 feet tall. Walls over 4 feet should be engineered by a professional. DIY segmental block walls are generally safe up to 3 feet without engineering — check your local code.
Retaining Wall Material Comparison
| Material | Cost per Sq Ft | Max DIY Height | Lifespan | Best For |
|---|---|---|---|---|
| Segmental block (Allan, Versa-Lok) | $15–$35 | 3–4 ft | 50+ yrs | Landscape, yard terracing |
| Concrete CMU block | $20–$40 | 3 ft (DIY) | 50+ yrs | Structural, heavy load |
| Poured concrete | $30–$60 | Hire out | 50+ yrs | Commercial, engineered |
| Pressure-treated timber | $10–$20 | 4 ft | 20–30 yrs | Budget, garden beds |
| Natural stone | $25–$80 | 3 ft | 100+ yrs | Decorative, premium look |